Robots Equipped With Tools Like Files For Deburring Aluminum Alloy Castings Such As Motor Housings And Fan Casings

1. Consistency & Precision – Robots ensure uniform deburring, reducing human error and maintaining part quality.
2. Efficiency – Faster cycle times compared to manual deburring, improving production throughput.
3. Cost-Effectiveness – Reduces labor costs and long-term operational expenses.
4. Flexibility – Programmable robots adapt to various part geometries and deburring requirements.
5. Worker Safety – Minimizes exposure to sharp edges and repetitive strain injuries.

Solution Approach:

1. Tool Integration – Equip robots with rotary files, brushes, or grinding tools tailored to aluminum’s softness.
2. Vision/Force Feedback – Use sensors to detect burr locations and adjust pressure dynamically.
3. Path Programming – Optimize robot trajectories via CAD/CAM or offline simulation (e.g., RoboDK).
4. Dust Extraction – Integrate suction systems to manage aluminum chips and maintain cleanliness.
5. Collaborative Setup – Deploy cobots for small batches or delicate handling where human oversight is needed.

Implementation Example:

• Robot Model: Universal Robots UR10e (6-axis) or FANUC M-20iD (heavy-duty).
• Tooling: Pneumatic or electric spindle with carbide deburring bits.
• Software: Force-torque sensing for adaptive edge finishing.

Would you like details on specific brands or ROI calculations?

Xiamen Dingzhu Intelligent Equipment Co., Ltd. We deliver integrated intelligent surface finishing solutions for global manufacturing, including:

✅ Flexible Cells: Flexible single robot cells, open and closed Deburring, Deburring, Grinding And Polishing Cells.

✅ Turnkey Lines: End-to-end faucet production lines equipments ( Industry Furnace → Sand Core Shooting Machine→ Gravity Die Casting Machine /Low-pressure Die Casting Machine → Band Saw cutting →CNC Machining→ Robotic grinding → Automatic Buffing)

✅ Industry Customization: Precision deburring, scratch-free grinding, and mirror polishing for Zn/Al alloy die-castings, iron castings & tubes in 30+ industries (Aerospace, Automotive, Kitchenware & Sanitary, Energy, Furniture, Handles, Motorcycles, Professional Tools etc.) We provide you not only the HARDWARE and SOFTWARE, but also the PROCESS needed to automate end-to-end your surface finishing operations. We build state-of-the-art STANDARD machines as well as completely CUSTOM made projects,to ensure you can choose the solution that best fits your company needs.